
The PAVE Triform bending system combines both the successful PAVE Variform and the PAVE Zukron technology. With a capacity of up to 8mm diameter, it’s multi-head forming facility coupled with a retracting center clamp gives one of the most versatile forming capabilities available today.
The system can be supplied in either a straight length or from coil version.
Specification
- Capacity up to 8mm wire diameter and cut lengths of up to 3.5 meters (3.75 meters from coil).
- Repeatability on bend angle +/-0.1o and +/- 0.1 mm on position.
- Multi-wire forming facility when bending in two dimensions and simple three dimensional capability.
- Fully automatic production.
- Maximum feeder machine load time of 3.0 seconds.
- Maximum tooling change time of 10 minutes (15 minutes with coil material).
- Both bending heads are independently controllable with 10 speeds of bend, angle and position.
- Wire rotation unit in excess of 360 degree with 10 speed settings.
- Fast, compact and reliable.
- Fully automatic user-friendly technology requires minimum operator training.
- Modem/Live Video Link.
- Twist Free Wire.

PAVE's Micro-Mac - True profile bending motion achieves greatly reduced power requirements working from coil (Trueline Wire Straightener).
Specification
- Fully programmable to produce three-dimensional shapes.
- Capacity: Up to 6mm diameter and 2600mm long.
- Ten programmable bending speeds - up to 0.5 seconds for 180 degrees.
- Repeatability on bend angle +/- 0.05 degrees.
- Variable carrage speeds up to 80 meters per minute, with positional tolerance 0.01mm from datum.
- Clamp unit allows 360 degree rotation of wire, with 10 programmable speeds up to 0.02 seconds for 90 degrees.
- Simple touch screen programming, with three-dimensional graphics.
- Automatic loading of wires into bending machine from magazine.
- Capacity from 2mm to 6mm.
- Straightening with Trueline Wire Straightener.
- Sequential forming component.
- Modem/Live video link.
- Tool change 10 minutes.
- Off-line programming.
- Fed from coil.
- Program change 30 seconds.
- Evenly stressed wire.
- Straightness within 0.1 over 1000mm.
- Controlled from main console.
- Length accuracy +/- 0.1.
- Delivers sequential lengths.
- Modem/Live Video Link.
- Twist Free Wire.

PAVE's Micro 8 - 8mm wire twin head wire forming machine.
Specification
Fully programmable to produce three dimensional shapes.
Capacity up to 8mm diameter and 3500mm long.
Ten programmable bending speeds - up to 0.5 seconds for 180 degrees.
Repeatability on bend angle =/- 0.05 degrees.
Variable carriage speeds up to 60 meters per minute, with positional tolerance 0.01mm from datum.
Clamp unit allows 360 degree rotation of wire, with 10 programmable speeds up to 0.02 seconds for 90 degrees.
Simple touch screen programming, with three dimensional graphics.
Automatic loading of wires into bending machine from magazine.
Off-line programming.
Straightening with the PAVE Trueline Wire Straightener.
Sequential component forming.
Tool change 10 minutes.
Program change 30 seconds.
Fed from cut lengths of coil.
Modem/Live Video Link.
Twist Free Wire.

PAVE's Variform 8mm wire twin head wire forming machine.
Specification
- Fully programmable to produce three dimensional shapes.
- Capacity - Up to 8mm Diameter and 3500mm Long.
- Ten programmable bending speeds - up to 0.5 seconds for 180 degrees.
- Repeatability on bend angle +/- 0.05 degrees.
- Variable carriage speeds up to 60 metres per minute,with positional tolerance 0.01mm from datum.
- Clamp unit allows 360 degrees rotation of wire, with 10 programmable speeds up to 0.02 seconds for 90 degrees.
- Simple touch screen programming, with three dimensional graphics.
- Automatic loading of wires into bending machine from magazine.
- Off-line Programming.
- Straightening with the PAVE Trueline Wire Straightener.
- Sequential Component Forming.
- Tool Change 10 Minutes.
- Program Change 30 Seconds.
- Fed from Cut Lengths or Coil.
- Modem/Live Video Link.
- Twist Free Wire.

PAVE's well-proven 25T tube benders will produce two or three dimensional finished form products in tube materials of up to 32mm diameter.
Optional additional units available include magazine and hopper feed units, tooling to swage the tube ends, and instrumentation to detect seams which ensures that bends are appropriately positioned with respect to the seam.
The robust design, coupled with quick and easy tooling and product change-over features, ensures minimum down time and maximum productivity.
Specification
- Capacity up to 32mm diameter tube with wall thickness of up to 3mm.
- Capable of handling tube lengths of up to 4.0 meters.
- Repeatability on bend angle +/-0.1 degrees and +/- 0.1 mm on position.
- Maximum feeder machine load time of 3.0 seconds.
- Maximum tooling change time of 15 minutes.
- Both bending heads are independently controllable with 10 speeds of bend, angle and position.
- Tube rotation unit in excess of 360 degrees with 10 speed settings.
- Swaging unit for end form reduction.
- Seam finding unit to orientate bending position.
- Modem/Live Video Link.
- Twist Free Wire.
Bar Bender
PAVE's well proven bar benders will produce two or three dimensional finished form products in bar materials of up to 25mm diameter in spring steel.
Optional additional unit available includes magazine / hopper feed units.
The robust design, coupled with quick and easy tooling and product change-over features, ensures minimum down-time and maximum productivity.
Specification
- Capacity up to 25mm diameter spring steel bar.
- Capable of handling bar lengths of up to 4.0 meters.
- Repeatability on bend angle +/- 0.1 degrees and +/- 0.1mm on position..
- Maximum feeder machine load time of 3.0 seconds.
- Maximum tooling change time of 15 minutes.
- Both bending heads are independently controllable with 10 speeds of bend, angle and position.
- Bar rotation unit in excess of 360 degrees with 10 speed settings.
- Modem/Live Video Link.
- Twist Free Wire.

The Panther X3 encapsulates all of PAVE's 40 years experience in both wire straightening and bending technology, combined with the all new software (animated icons, advanced graphical display techniques and CAD coordinate input) probably makes it the simplest programmable machine ever produced.
Specification
- 13 Programmable Axis.
- Fully Programmable three dimensional shapes.
- Capacity from 1.5mm to 7mm diameter and up to 3 meters long.
- 10 programmable bending speeds, up to 0.05 seconds for 180 degrees.
- Repeatability on bend angles +/- 0.05 degrees.
- Variable carriage speeds up to 80 meters a minute, with positional tolerance of 0.01mm from datum.
- Clamp unit allows 360 degrees rotation of wire with 10 programmable speeds up to 0.02 seconds for 90 degrees.
- Simple touch-screen programming with three-dimensional graphics.
- Animated icons.
- CAD co-ordinate input to generate bend program automatically.
- Twist free wire straightening system.
- Off-line programming.
- Sequential component forming.
- Fed from coil.
- Three bending shafts per bending head.
- Up to 18 different radii when using hard tooling and unlimited differing radii when using repeat bending and generate bending.
- Control console mounted on movable pendant and incorporates twin screens, one for programming and one for graphics.
- Modem/Live Video Link.



